Epoxy Flake Flooring in Corvallis, OR

How flake floors are built

We start by grinding, repairing and priming the concrete. A colored base coat is rolled out, and while it is still wet we broadcast vinyl flakes by hand across the entire floor until it is completely covered. Once the base cures, the excess flakes are scraped and vacuumed away. A clear topcoat seals everything in. The finished floor has a subtle texture and a speckled pattern that resembles stone.

Full coverage means a thicker, tougher system than a painted floor. It also means small imperfections in the slab and everyday dirt are much less noticeable.

Why flake works so well here

Homes in the valley deal with mud, rain and grit for much of the year. Hiking boots, bike tires, dog paws and gardening tools all bring something inside. A flake floor hides that between cleanings and gives better footing than a smooth glossy coat when the floor is wet. That is why we install more flake floors than any other system.

Prep for lasting adhesion

The chips sit in the base coat, and the base coat depends on its bond to the concrete. We diamond grind every floor, fill cracks and joints, patch damage, test for moisture and use a primer suited to the slab. On damp floors, a moisture-tolerant primer is essential. Without these steps, even the best flake system will eventually peel.

Chip sizes and blends

Large quarter-inch flakes create a bold, busy pattern. Smaller flakes give a more refined look that suits mudrooms, basements and laundry areas. Popular blends here include cool grays and blues that brighten dark spaces, earthy tans and browns that blend with outdoor dirt, and black and white mixes for a modern look. You can see sample boards in your space at the estimate visit.

Topcoats

• Polyaspartic: fast curing, UV stable and hard wearing. Ideal when you want the garage back quickly.
• Urethane: excellent abrasion and chemical resistance for shops.
• Added grit: fine aggregate for more traction in wet areas.

We can also choose between high gloss and satin finishes. Satin hides scratches and water spots a little better, while gloss reflects more light.

Rooms that benefit

Beyond garages, flake works well in mudrooms, basements, laundry rooms, workshops, covered patios, kennels and storage rooms. Commercial clients use it in break rooms, locker rooms, veterinary clinics, bike shops, small retail spaces and fitness studios. Anywhere with water, dirt and traffic is a good candidate.

Long-term durability

A properly installed flake floor resists hot tires, chemicals, dropped tools and daily wear. The topcoat takes the abuse, and when it eventually dulls in traffic paths, it can be scuff-sanded and recoated rather than replaced. That makes flake one of the best values in floor coatings over the long term.

Timeline

Most flake garages are completed in one to two days. The first day covers prep, primer and base coat with flake. The second covers scraping, cleanup and topcoat. Cooler temperatures can stretch cure times, and we will plan accordingly. Light foot traffic is usually fine the next day, with vehicles returning a few days later.

Easy care

Sweep or blow away debris, squeegee water, and mop with a mild cleaner as needed. A soft-bristle deck brush helps clean textured finishes. Wipe chemical spills promptly. That is about it. For a smooth decorative floor instead, see metallic epoxy, or read about our approach to full garage projects.

Choosing flake size and density

Flake comes in several chip sizes, from fine quarter-inch blends to larger one-inch chips. Smaller chips give a tighter, more granite-like pattern, while larger chips read as bolder and more casual. Density matters just as much. A full broadcast, where the base coat is covered completely, hides imperfections in the slab and gives the most uniform texture. A partial broadcast lets the base color show between chips for a lighter, more open look. In garages that see mud and fir needles all winter, we usually suggest a full broadcast in a mid-tone blend, since it disguises dirt between cleanings and gives the topcoat more texture to grip. Bring a photo of your cabinets or siding, and we can match a blend to them.